Tuesday, September 4, 2012

Ceramic Carbon Brake Disc


The disc brake includes the disc and pads. The disc brake decelerates or stops a moving
automotive by forcing the pads against the rotating disc. Make simple both configurations of
a hat part and connection unit connecting the hat part and carbon-ceramic brake disc at 
low-cost and permitting a firm connection.
210 : Ceramic carbon brake disc
211 : First axis hole in the center
212 : A plurality of first holes around the first axis hole (211)
220 : A hat part
221 : Second axis hole in the center
222 : A plurality of second holes around the second axis hole (221)
230 : A connection unit. Connect carbon-ceramic brake disc(210) and a hat part (220)
231 : Bushing

The body (231b) being inserted into the first hole (231d) in the carbon-ceramic brake disc (210, and serrations (213c) being penetrated into the internal surface of the second hole (222)
in the hat part (220) when force to be inserted into the second hole (222).  
231a : A head
231b : A body connecting to the head
231c : Serrations protruding the outer surface of the body (231b) along the length of the body
231d : A thread hole pierced through the head (231a) and body (231b).




Disc Brake. Stopping the car from one third of speed of sound.

Made of high-tech carbon, ceramic, titanium.

Each brake was hand-made by the expert.

The opposite side of disc brake.

Put raw material into the mold. What's the way of manufacturing the disc brake?

Remove the mold plate.

Polish

Drill

Assembly the nut.

Bolt it up.

Disc Brake test.

Working at 1800 degree Fahrenheit.

Bugatti Caliper

Rear Frame.


Reference :

1. National Geographic Ultimate Factories : Bugatti Veyron
2. Carbon Ceramic Brake Disc Assembly. US Patent

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