Wednesday, June 13, 2012

Chevrolet-Camaro


Transformers-Bumblebee



This episode will reveal how to build the bumblebee.

Saint Catharines : Engine Manufacturer
Oshawa : Assembly Plant

Stamping, Fender





The robot can do everything.









A little bit spooky, isn't it ??

The stamping factory is versatile. They can swap the mold.

In less than 5 minutes, it finished swapping the mold.





Underbody

Front Compartment, Center Compartment, Rear Compartment which made of
galvanized steel and welded together to a solid structure.

The welding process here is DC server weld system, the weld gun is electrical gun,
not air driven, the server motor will open and close the gun and DC circuit arc will weld

Coordinate Measure Machine







Side Panel



Fender

Hood

The computer make sure the car perfect alignment.

Sealing Process

The Primer is electrical charge which is attracted magnetically to the car body.

Remove the dust.

Color Coat

Color Coat

Inspect any stain on the car body.

Wire

Install Dashboard

Laser check the position

Install Seat

Camaro Badge

DOHC (Double Over Head Cam)







Engine Block

Crankshaft







Bore the engine block



Install Crankshaft

Pistons

Cylinder Head

Gasoline Direct Injection

Timing Belt



Chassis

Bumper

Wheel Assembly
Note that the ball floor.

Wheel Assembly
Atlas Copco

Alignment

Check the screen

Alignment

Sealing Test.Downpour

Make sure the interior is watertight.

~~~~~~~~~~~~~~~~~ HorsePower Camaro Upgrade ~~~~~~~~~~~~~~~~~~

 
This is HorsePower TV show. Mario Andretti
This is high definition, so I decided to capture some pictures from the episode.
Just fun ~~ Automobile Enthusiast ~~

Exhaust Pipe near by the engine~

Tail pipe

Driveshaft connects to the rear differential

Tear it down

Transmission

Tear the transmission down.

Clutch

Clutch

Flywheel



Brake and Steering System

Remove the Caliper. Brembo Caliper Nice !! 

Remove the Brake Disc
 
Remove the Coil Spring and Shock Absorber

Remove the Sway Bar

Remove the rear Axle

Rear Axle

Remove the Hood

Air cleaner

Unplug the connectors

Remove the Throttle Body and Intake Manifold

V6 Engine

Tape the intake holes to avoid debris coming into the engine

CNC machine Flywheel

Bolt it up. Using ARP Bolt

Install Clutch Disc. Twin Disc

Float Plate

Install second clutch disc

Install Pressure Plate

Install Transmission

Axle

Install Axle

Install Sway Bar

Install Brake Disc

Brembo 6 Cylinders Caliper ~ Fantastic ~

Install Supercharger Heat Exchanger

Supercharger





Install Supercharger on the engine

Rev up your Engine !!

Listen to her howling Roar !!!!!!

Dyno !!
 
Metal Under Tension
Begging you to Touch and GO //////

[Highlights]
Stamping car panels
Supercharger, Heat Exchanger,
Clutch (Twin Disc)

[Questions]

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