Winnebago

RV (Runway Vacation).
How do you think driving the vehicle like this across the whole country ??
Go anywhere, Do anything. This is what the life is, isn't it ??



Chassis

Front, Center, Rear





Independent Front Suspension



Cummins Diesel Engine.

The engine mounted  on the rear compartment. Push Application. Power and Quiet.



The backbone of RV







Water Tank. For the kitchen, shower.





Powder. What's the powder ??????

Pour the powder into the close mold



Rotocasting. Go into the over.

Rotate at high heat. As it turns, the powder transforms it into the liquid plastic and then form in the mold.



The layout of interior.

Floor material.





Real ceramic tile

This step concerns about the life or dead literally. If the floor is perfectly sealed, lethal engine exhaust gas can't enter into the living space.





Make sure the floor is perfect aligned.

Carpet





Fiber Glass. All Winnebage Wall consists of three materials: Fiber Glass, Foam, and Aluminium.

Melting blue glue

High density foam helps the RV wall maintain the shape and as the insulation.

The roller machine compressed the fiber glass and foam together.

CNC machine cut the foam. For install the aluminium tube.



Set the aluminium tube on the wall.



Wood Veneer

The CNC machine cut out for windows and entry doors.

The finished wall

Retractable Wall. It looks like the Seattle Mariners Stadium which the roof can move in and out.



Before expansion

After expansion

3D Model

This isn't an easy job. It got to slide perfectly into the main frame.

Assembly the slide out compartment

Like the empty rectangular box.

Install the cabinet







Mission complete

Shower









Vacuum Forming





Bend the steel



The device makes sure the steel is in the position.









Front Panel. Fiber Glass

Coating



Chopping



Rolling

After curing process, the fiber glass is ready for pulling out of the mold.



Mission Completely.

Install the car body.


[highlights]
Rotocasting
Vacuum Forming

[Questions]